Adriaan R. P. van
Heiningen
Professor
J. Larcom Ober Professor of Chemical Engineering
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Kandidaats (Chemistry), State
University of Groningen, the Netherlands, 1968 |
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Ingenieu (ChE), State
University of Groningen, the Netherlands, 1972 |
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Ph.D., McGill University, 1982 |
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Research Interests
Fundamental chemical engineering aspects of pulp production
and forest biomass conversion processes; in particular those of
pulping, bleaching, recovery of pulping chemicals, and
production of biomaterials and biofuels.
My work is interdisciplinary, and strives to integrate a
chemical mechanistic approach with that of transport phenomena,
mass balances and an overall process concept.
Integrated Forest
Products Refinery (IFPR)
My IFPR work focuses on the production of polymers and
biofuels from hemicelluloses extracted from wood chips before
they are used for pulp production. The rational for the IFPR is
twofold. First, the US pulp and paper industry needs new income
to remain viable with the emergence of very large and
technologically advanced mills in tropical countries which also
have advantages in terms of wood and labor cost. Since US mills
already have environmental permits and the infrastructure to
handle forest biomass material, the integrated production of
high value-added biofuels and new biomaterials from waste
streams would lead to competitive synergies, new markets and
increased product flexibility. Secondly, fossil-fuel CO2
emissions and foreign fossil fuel dependence must be reduced.
Managed forests have enormous untapped potential as a carbon
neutral resource for renewable and biodegradable materials.
Determination of Pulping Yield from Pulp Properties
Pulp yield has a major impact on the competitiveness of a
kraft mill. We have developed a yield measurement method based
on the theoretical relationship between alkaline pulping yield
and the mass fraction and degree of polymerization (DP) of
cellulose in pulp. The relationship is derived from the
cellulose mass balance and kinetics of the alkaline hydrolysis,
peeling and stopping reactions of cellulose. It is validated for
soda, soda-AQ, kraft, kraft-AQ, polysulfide and polysulfide-AQ
pulping of selected hardwood and softwood species. Further work
focuses on the determination of the parameters for the yield
prediction equation for other pure species as well as mixtures
of species
Selectivity Improvement during Oxygen and Ozone Bleaching
Oxygen delignification is essential for pulp mills to meet stringent
environmental regulations. Unfortunately, the degree of delignification in a
single oxygen stage is limited to about 50%, since further lignin removal
leads to unacceptable cellulose degradation and excessive yield loss.
Similarly, ozone bleaching has environmental benefits, but again the charges
of ozone must be kept at a modest level to avoid significant degradation of
cellulose. It is generally accepted that oxygen-based radicals are mainly
responsible for the cellulose degradation in both these delignification
processes. Therefore the approach of the present research is to study
techniques which reduce the effect of radicals on the kinetics of cellulose
degradation during oxygen and ozone bleaching while increasing the degree of
lignin removal.
Rate Processes and Modeling of Char Bed Burning
Intense efforts are presently ongoing around the world by furnace
manufacturers and academic groups to model the burning of Kraft black liquor
in the recovery furnace based on a fundamental description of fluid flow,
heat and mass transport processes, and chemical reactions. Of all the
phenomena occurring in the furnace, the behavior of the char bed is the
least understood. There is presently no detailed model which describes how
the char layer at the top of the bed is gasified, the sodium sulfate in the
char is reduced, and the molten smelt of the sodium salts drains through the
bed to leave the furnace. It’s the objective of this research to develop a
detailed mathematical model based on the flow of gas through the bed, the
transport of heat inside the bed and the kinetics of carbon gasification,
sodium volatilization and sulfur reduction. Measurements taken in an
industrial recovery furnace are used for verification of the model. A bench
scale setup of a char bed operating at actual recovery furnace conditions
provides further input to generate the kinetic equations needed for the
modeling.
Direct Causticization of Kraft Black Liquor with Titanates
MTCI/StoneChem has developed a steam reforming, fluidized bed
gasification technology for biomass. US DOE is supporting the demonstration
of this technology for gasification of spent wood pulping liquor (or “black
liquor”) at Georgia- Pacific’s Big Island, Virginia mill. The University of
Maine (UM) leads a team which includes North Carolina State University (NCSU)
and MTCI/ThermoChem to investigate how the extra causticizing load inherent
to kraft black liquor gasification can be eliminated by introducing TiO2
in the fluid bed. The TiO2 reacts with sodium carbonate generated
by gasification of black liquor to form sodium titanates. The sodium
titanates generate NaOH when contacted with water after removal from the
bed. We are studying the kinetics, reactor and process aspects of this
socalled direct causticization process. MTCI/ThermoChem investigates the
performance and operability of the combined technology of steam reforming
and direct causticization in their Process Development Unit, and NCSU
investigates the techno-economics of advanced pulping techniques which fully
utilize the unique cooking liquors produced by the combined technology.
Van Heiningen, A. and T. Connolly, “Measurement of Gas Composition
Inside a Recovery Boiler Char Bed”, 2004 International Chemical
Recovery Conf., Charleston, SC, p. 943-952, June 6-10, 2004.
Van Heiningen, A. and X. Chen, “Kinetics of the Direct
Causticizing Reaction between Sodium Carbonate and Sodium
Trititanate”, 2004 International Chemical Recovery Conf.,
Charleston, SC, p. 857-867, June 6-10, 2004.
Van Heiningen, A. and S. Violette, “Selectivity Improvement
during Oxygen Delignification by Adsorption of a Sugar-Based
Polymer”, J. Pulp & Paper Sci., 29(2), 48-53
(2003).
Van Heiningen, A., D. Krothapalli, J.M. Genco, and A.
Justason, “A Chemical Reactor Analysis of Industrial Oxygen
Delignification”, Pulp and Paper Canada, 104(12),
96-101 (2003).
Van Heiningen, A., M.S. Tunc, Y. Gao and D. da Silva Perez,
“Relationship between Alkaline Pulp Yield and the Mass Fraction
and Degree of Polymerization of Cellulose in Pulp”,
Proceedings 2003 Annual PAPTAC Meeting, Montreal, Quebec,
Canada, Paper 0610, January 26-30, 2003.
King, J.E. and A. van Heiningen, “Effect of Pulp Species and
Pretreatment on the Rates of Delignification and Cellulose
Degradation during Ozone Bleaching”, Pulp and Paper Canada,
104(10), 38-42 (2003).
Zou, H., J. M. Genco, A. van Heiningen, B. Cole and R.Fort,
“Effect of Hemicellulose Content in Kraft Brown-Stock on Oxygen
Delignification”, TAPPI Fall Technical Conference and Trade
Fair, San Diego, CA, United States, Sept. 8-11, 2002.
Nohlgren, I., Q. Zhang, H. Theliander and A. R. P. van
Heiningen, "Direct Causticization using Titanates in a Fluidized
Bed Reactor", Nordic Pulp and Paper Research Journal,
17(3), 246-253 (2002).
X.Z. Zhang, Y. Ni and A. R. P. van Heiningen, “Effect of
Temperature on the Kinetics of Pulp Ozonation”, JPPS,
27(8), 279-283 (2001).
Y. Ni, S. Krishnan and A. R. P. van Heiningen “Modelling
Manganese Removal from Pulp Fibers during Displacement Chelation”,
JPPS, 27(12), 412-415 (2001).
L. Zeng, J. R. Pels and A. R. P. van Heiningen, “Direct
Causticization of Kraft Black Liquor Solids with Titanium
Dioxide in a Fluidized Bed”, Tappi Journal, 83(12),
p. 53(2000).
I. Nohlgren, H. Theliander, Q, Zhuang and A. R. P. van
Heiningen, “Model Study of the Direct Causticization Reaction
between Sodium Trititanate and Sodium Carbonate”, Can. J.
Chem. Eng., 78(3), 529-530 (2000).
C. L. Verrill and A. R. P. van Heiningen, “Calcium-Based
Sulfur Recovery Process for Kraft Black Liquor
Gasification-Proof of Concept”, Tappi Journal, 83(7),
71(2000).
L. Zeng and A. R. P. van Heiningen, “Carbon Gasification of
Kraft Black Liquor Solids in the Presence of TiO2 in
a Fluidized Bed”, Energy and Fuels, 14(1), 83-88
(2000).
Y. Ni, Z. Li and A.R.P. van Heiningen, "Pulse
chelation with DTPA", Pulp and Paper Canada, 100(12):110-113
(1999).
A.R.P. van Heiningen, G.J. Kang, D.W. Reeve, K.
Weishar and P. Earl, "The impact of methanol-based by-products in
chlorine dioxide solutions on pulp bleaching", Pulp and Paper
Canada, 100(4):42-46 (1999).
L. Zeng and A.R.P. van Heiningen, "Sulphur
distribution during air gasification of kraft black liquor solids in a
fluidized bed of TiO2 particles", Pulp and Paper Canada,
100(6): 58-63 (1999).
C.P.J. Bennington, X.Z. Zhang and A.R.P. van
Heiningen, "The effect of fibre width distribution on ozone
bleaching", JPPS, 25(4):124-129 (1999).
Z. Li, Y. Ni and A.R.P. van Heiningen,
"Flow-through characterization of mechanical pulp pads", JPPS,
25(8):294-298 (1999).
X. Zhang, Y. Ni and A.R.P. van Heiningen, "Basic
engineering design data for ozone/solvent bleaching of ALCELL ® derived
pulp", Pulp and Paper Canada,
99(1):44 (1998).
Y. Ni and A.R.P. van Heiningen, "An ECF sequence
for the ALCELL ® process including the ethanol-assisted ozone
bleaching", Tappi J., 81(4):141-144 (1998).
Z. Yuan, Y. Ni and A.R.P. van Heiningen, "A
kinetic model for peracetic acid brightening of an ozone delignified
softwood kraft pulp", J. Wood
Chem. and Technol., 18(1):83-105
(1998).
R. Griffin, Y. Ni and A.R.P. van Heiningen, "The
development of delignification and lignin-cellulose selectivity during
ozone bleaching”, JPPS, 24(4):111-115
(1998).
X. Zhang, G.J. Kang, Y. Ni, A.R.P. van Heiningen, A.
Mislankar, A. Darabie and D. Reeve, "Initial delignification and
cellulose degradation of conventional and ethanol assisted ozonation",
J. Wood Chemistry and Technol., 18(2):129-157
(1998).
K. Saviharju, A. Moilanen and A.R.P. van Heiningen,
"New high pressure gasification rate data for fast pyrolysis black
liquor char", Journal of Pulp
and Paper Science, 24(7):231-236
(1998).
Z. Yuan, Y. Ni and A.R.P. van Heiningen. "Peracetic
acid and hydrogen peroxide brightening of a softwood kraft pulp
delignified by methanol-assisted ozonation", Paperi
Ja Puu , 80(4):310-314
(1998).
Z. Yuan, M. d’Entremont, Y. Ni and A.R.P. van
Heiningen, "The formation of gaseous products and its relation to
pulp bleaching during the peracetic acid treatment", J.
Wood Chem. and Technol., 18(3):267-288
(1998).
Y. Ni, Y. Ni, G.J. Kang, A. Humphrey, R. Thring,
A.R.P. van Heiningen and A. Skothos, "An improved oxygen
delignification for magnesium based sulfite process" Tappi
J., 81(10):165-169 (1998).
Y. Ni, Z. Yuan and A.R.P. van Heiningen, "An
improved peracetic acid bleaching process", Appita,
51(5): 377-380 (1998).
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